Thermal and non-thermal fire hazard characteristics of wind turbine blades

The flammability levels, flame retardancy ratings, and reaction-to-fire (fire response) properties (under five radiant heat fluxes, i.e., 15, 25, 35, 50, and 75 kW m) for same real E-glass fiber-reinforced unsaturated polyester resin (UPR) composite wind turbine blade (WTB) samples were determined by experimental techniques like limiting oxygen index (LOI), vertical flame test (VFT), and cone calorimeter test (CCT). Based on typical CCT results (main test parameters), thermal and non-thermal hazard assessment index systems were selected, calculated, and compared to deduce corresponding hazard characteristics of the blade samples. The WTB shows a LOI value of 25.10% (combustible) and a non-rated (NR) UL (Underwriters Laboratories) 94 classification according to the after-flame time criterion. CCT analyses indicate that higher external heat fluxes correspond to increased peak heat release rate (PkHRR), total heat release (THR), and mass loss rate (MLR) values, and reduced ignition time (t), flame duration (t), and overall flame (combustion) duration (FD) values. Meanwhile, CCT analyses indicate that higher external heat fluxes result in elevated specific extinction area (SEA), rate of smoke released (RSR), total smoke released (TSR), CO yield (COY), and CO production rate (COP) values, and relatively lower CO yield (COY) and CO production rate (COP) values. These results reflect real WTB fires will pose severe situations with noticeable thermal and non-thermal hazards. Multiple physical and chemical evolution processes undergo in burning processes of such fires with higher PkHRR values through heat releases, transfers, exchanges, and feedback. Composite blade materials may be largely deformed and disintegrated in faster rates. Burning blade blocks may form spotting fires and cause secondary ground fires. Local air quality, visibility levels, working, and health conditions of related persons may be worsened. It is really urgent to develop mature, effective, novel, and even revolutionary fire protection and suppression technologies for such fires.