Hydrodynamic and acoustic cavitation effects on properties of cellulose fibers

The cellulose pulp refining process is crucial for achieving high-quality paper characteristics. This research aims to enhance energy efficiency while maintaining good fiber quality using hydrodynamic and acoustic cavitation (HAC). Experiments were conducted with an in-house developed flow-through sonicator combined with a novel Venturi nozzle for hydrodynamic cavitation. The Venturi design was determined by analytical modeling and verified by CFD simulation with multi-phase turbulence models to balance cavitation intensity and turbulence against the acoustic cavitation effect. Experimental evaluation of two batches of CTMP fibers, pre-processed in different ways, showed significant improvements in paper strength and fiber properties. The best results for Batch 1 (HC and LC) were obtained with 386 kWh/bdt for AC and 350 kWh/bdt for HC (60 °C, 2 % concentration). The tensile strength index increased by 26 %, and the TEA-index, related to freeness, increased by 55 %. HAC treatment (750 kWh/bdt, 70 °C, 1.5 % concentration) of the less refined Batch2 (HC) yielded results better than the Batch 1 reference. These findings confirm the energy-efficient potential of the sonicator concept compared to traditional industrial processes. The conclusion is that HAC-refining of softwood pulp requires a proper balance between hydrodynamic and acoustic cavitation intensities. Both fiber concentration by weight and temperature are critical for an energy-efficient process.