Microwave initiated synthesis of carbon nanosphere from plastic and its application as anode electrocatalyst support in direct methanol fuel cell

The term plastisphere was coined to describe the human-made plastic environment, addressing the challenges of plastic waste. This study presents a rapid method using microwave susceptor catalysts (Co/Mo/Biochar, Ni/Mo/Biochar, Fe/Mo/Biochar) for the catalytic degradation of polystyrene into valuable carbon in microwave synthesizer. Using SEM, we found that active metal nanoparticles are uniformly distributed and the sizes of the active porous sites varied depending upon the catalyst used where the porous active sites of catalyst Co/Mo/biochar, Ni/Mo/biochar and Fe/Mo/biochar ranges between 300 nm and 700 nm, 2.21 μm and 4.05 μm, and 5 μm to larger pore size respectively. The microwave initiated catalytic synthesis process transforms uniform-sized polystyrene pellets into carbon nanospheres within 90 s. From XRD characterization, the broadened peaks at (002) plane resulted from the graphitic flakes' waving structure, confirming that the carbon nanospheres formed are graphitic in nature which is in agreement with results obtained from Raman spectroscopy. This study also explores polystyrene as an energy feedstock, utilizing Co/Mo/Biochar synthesized carbon nanospheres (CNS) which is mesoporous in nature with BET average surface area about 1428.3 m 2 /g as anode electro catalyst support for methanol oxidation in direct methanol fuel cells. The Pt Ru (1:1) supported on CNS catalyst exhibited higher electro catalytic activity compared to commercial PtRu/C, as indicated by cyclic voltammetry (CV), linear sweep voltammetry (LSV) and electrochemical impedance spectroscopy (EIS).