Hydrogen reduction studies of low-grade multimetallic magnetite ore pellets

The hydrogen reducibility of pellets made from a low-grade multimetallic magnetite ore (Fe content ∼ 45 %) was investigated in the present study. Pellets were reduced in a horizontal tube furnace at temperatures ranging from 973 K to 1173 K for 1 to 60 min. Pure Hydrogen (H 2 ) gas (99.9 %) at three flow rates of 0.25 L/min, 0.5 L/min, and 1 L/min were blown during the reduction process. A maximum reduction degree of 94.07 %, metallization ratio of 0.925, and H 2 gas utilization of 9.01 % were obtained at a temperature and a reduction time of 1173 K and 60 min, respectively. In order to optimize the hydrogen utilization, a reduction temperature of 1173 K, a reduction time of 45 min, and a gas flow rate of 0.25 L/min were selected, resulting in a reduction degree and metallization ratio of 90 % and 0.89, respectively. The cold crushing strength (CCS) of the reduced pellets initially decreased and then increased slightly, exhibiting behavior similar to high-grade ores. Imputities like SiO 2, Al 2 O 3, and MgO, present in the low grade ores are found to control the porosity of the pellets, directly affecting the CCS and reducibility of the pellets.