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Residual Stress Mitigation and Surface Hardness Enhancement in Ti6al4v Alloy Via Elevated Temperature Laser Surface Melting

SSRN, ISSN: 1556-5068
2023
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  • 165
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Metric Options:   Counts1 Year3 Year

Metrics Details

  • Usage
    165
    • Abstract Views
      126
    • Downloads
      39

Article Description

Laser surface melting (LSM) is a versatile technique used to modify surface properties without affecting the bulk characteristics of materials. This paper investigates the effects of LSM with pre-heating at different temperatures on the induced residual stresses, hardness, and surface topography of Ti6Al4V alloy. A finite element-based numerical model is developed to analyse the cooling rate during the process. Cooling rates decrease, and melt pool dimensions increase in LSM at elevated temperatures. This decreases the residual stresses and increases the microhardness. Experimental results reveal that higher pre-heating temperatures lead to up to 42% reduction in residual stress and up to 25% improvement in microhardness, with minimal effect on surface topography. This study highlights the efficacy of elevated temperature LSM to mitigate residual stresses and enhance surface hardness, which is promising for defence, aerospace, and automotive applications.

Bibliographic Details

Rama Balhara; Justin Hijam; Adarsh V. Jose; Madhu Vadali

Elsevier BV

Multidisciplinary; Laser surface melting; Residual stress; surface microhardness; controlled cooling rate

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